ALFA ROMEO FIAT 1.9 JTDM JTD MULTIJET INTAKE MANIFOLD SWIRL FLAP ROD REPAIR KIT PART NUMBER: X8R20
Engine management light (EML) lit, high fuel consumption, rough idling, rough running, poor power and torque, smoking from exhaust, error P2279-11 Intake system air leak,P2075 fault code?
THE CAUSE
The bearing bushes on the swirl flap operating rod wear and the rod pops off causing the symptoms noted above.
All of these symptoms can be caused by the swirl flap operating rod bushes wearing making the operating rod pop off; stopping the swirl flaps from operating, you will often see the rod lying on top of the intake manifold.
VEHICLES AFFECTED
Vauxhall / Opel- Z19DTH ( 1.9 CDTI 16V 110 kW / 150 PS ) Z19DTJ ( 1.9 CDTI 16V 88 kW / 120 PS )
SAAB / Cadfillac - Z19DTH ( 1.9 CDTI 16V 110 kW / 150 PS )
FIAT / Alfa Romeo - 939A200 ( 1.9 MultiJet JTDM 16V 110 kW / 150 PS )
Our kit will only repair the original Pierburg inlet manifold illustrated to the left. It is worthwhile checking inlet manifold is as illustrated to the left.
Some of the vehicles affected and associated part numbers:
Alfa Romeo - 939A200 ( 1.9 MultiJet JTDM 16V 110 kW / 150 PS)
147 - 1.9 JTDM 8v 2005+ [HP 120]
147 - 1.9 JTDM 16v 2005+ [HP 150]
147 - 1.9 JTD 16v 2004+ [HP 136]
156 - 1.9 JTD 2003-2005 [HP 126]
156 - 1.9 JTD 2004-2005 [HP 150]
156 Sportwagon - 1.9 JTD 16v Q4 2004-2006 [HP 150]
156 Sportwagon - 1.9 JTD 2005-2006 [HP 150]
156 Sportwagon - 1.9 JTD 2003-2006 [HP 126]
159 Saloon - 1.9 JTDM 8v 2005+ [HP 120]
159 Saloon - 1.9 JTDM 8v 2005+ [HP 115]
159 Saloon - 1.9 JTDM 16v 2005+ [HP 136]
159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 120]
159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 115]
GT - 1.9 JTD 2003+ [HP 150]
Fiat - Enigines M91 & M92
Croma - 1.9 D Multijet 2005+ [HP 150]
Stilo - 1.9 D Multijet 2005+ [HP 150]
Stilo Multi Wagon - 1.9 D Multijet 2005+ [HP 150]
Vauxhall - Engines Z19DTH & Z19DTJ
Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 150]
Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 120]
Astra Mk V (H) Estate - 1.9 CDTi 2004-2009 [HP 150]
Astra Mk V (H) Sports Hatch - 1.9 CDTi 2004-2010 [HP 150]
Astra TwinTop Mk V (H) - 1.9 CDTi 2006+ [HP 150]
Astravan (H) - 1.9 CDTi 2005+ [HP 150]
Signum - 1.9 CDTi 16v 2004-2008 [HP 150]
Vectra MK II (C) - 1.9 CDTi 16v 2004-2005 [HP 150]
Vectra MK II (C) GTS - 1.9 CDTi 16v 2004-2005 [HP 150]
Vectra MK II (C) Estate - 1.9 CDTi 16v 2004-2005 [HP 150]
Zafira MK II (B) - 1.9 CDTi 2005-2011 [HP 150]
Saab - Engines Z19DTH & Z19DTJ
9-3 Saloon - 1.9 TiD 2004+ [HP 150]
9-3 Convertible - 1.9 TiD 2006+ [HP 150]
9-5 Saloon - 1.9 TiD 2006+ [HP 150]
9-5 Estate - 1.9 TiD 2006+ [HP 150]
2.03462.03, 55210201, Pierburg inlet manifold, 93179055, 55206459, 55182684 GM, Z19DTH.
THE SOLUTION
Replace the bearing bushes on your swirl flap operating rod with our improved design bearing bushes and refit your operating rod- permanently.
Rather than replacing the intake manifold at great cost and the problem reoccurring in the future our repair kit solves this issue, replace the unreliable bush bearings with our improved design bearings which will not fail again.
Our self lubricating bushes are made from billet Brass, fitted with a Viton O-ring and Stainless steel fasteners, designed to never fail again.
FULL INSTRUCTIONS INCLUDED
Any questions please contact, we are here to help!
1 year warranty with all our products.
Experts in automotive solutions;
10 years experience in manufacturing bespoke parts.
VAT invoice included with every item, trade discounts offered.
